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Power Integrations CAP004DG

Part No.:
CAP004DG
Manufacturer:
Power Integrations
Category:
Specialized ICs
Package:
8-SOIC (0.154", 3.90mm Width)
Description:
IC CAPACITOR DISCHARGE 8SO
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Product Details

CAP004DG - CAPZero Automatic X-Capacitor Discharge IC

Power Integrations CAP004DG is an 825 V CAPZero device for automatic discharge of an AC-input X capacitor through external resistors when mains power is removed. The registered package is 8-SOIC (0.154-inch, 3.90 mm body width).

Functions, component selection, pinout and ordering-code interpretation follow the Power Integrations CAPZero family data sheet, Rev. H (March 2018). Confirm current lifecycle and safety documentation for the final application.

Overview

CAP004DG belongs to the two-terminal CAPZero family. While AC input is present, the IC blocks the current that would otherwise flow continuously through X-capacitor bleed resistors. After AC removal, it reconnects the external discharge path. The external X capacitor, two discharge resistors, MOV location and surge requirements are essential parts of the design.

Design note: the manufacturer's CAP004 selection row covers a nominal total X capacitance up to 1 µF with a 780 kΩ nominal total series discharge resistance. Verify tolerances, discharge time and single-fault behavior in the finished power input stage.

Key Advantages

Reduced standby dissipation

CAPZero disconnects the normal bleed-resistor path during AC operation; the family data sheet states less than 5 mW at 230 VAC in its intended circuit.

Automatic discharge

Removal of AC reconnects the external resistors so the X capacitor can discharge without control firmware.

Self-supplied function

The two-terminal circuit needs no separate low-voltage bias supply or ground connection.

Compact line-side package

The SO-8 pin layout uses package width to support more than 4 mm creepage and clearance in the prescribed PCB arrangement.

Feature Summary

825 V device grade

CAP004 is the 825 V breakdown-voltage variant; choose voltage grade from the actual MOV placement and differential-surge test.

CAP004 resistor selection

Manufacturer Table 1 specifies 780 kΩ nominal total R1 + R2 for the 1 µF selection row.

Line-loss control

Designed for X-capacitor EMI networks in AC/DC equipment that must limit no-load power.

Defined layout strategy

The data sheet gives duplicated D1/D2 electrical pins and a recommended same-side PCB connection scheme.

Package & Footprint

The manufacturer's D code denotes plastic SO-8, corresponding to the LCDChip registry's 8-SOIC entry. Its package drawing specifies a 3.90 mm nominal body width and 1.27 mm lead pitch. The G suffix denotes the manufacturer's green material option. The distinct -TL suffix denotes a tape-and-reel variant and is not part of this product model.

Generic 8-SOIC package reference for CAP004DG
8-SOIC (0.154", 3.90mm Width)
Layout checks
  • Check the manufacturer's SO-8 pin-1 mark, outline and land pattern.
  • Maintain the stated creepage/clearance across the package and PCB.
  • Size R1 and R2 for both normal operation and the specified fault conditions.

The image is a generic package illustration; the controlled mechanical drawing governs dimensions and board layout.

Pin Functions

The manufacturer SO-8 top-view configuration identifies two duplicated electrical terminals and four nominally unconnected pins:

Pins 2 and 3: D1

First line-side terminal of the internal switching path.

Pins 6 and 7: D2

Second line-side terminal of the internal switching path.

Pins 1, 4, 5 and 8: NC

Marked NC in the pin drawing. Follow the data sheet's recommended same-side pad coupling and PCB layout to preserve the intended clearance.

Only pins 2, 3, 6 and 7 make electrical IC connections. Do not infer a ground or control pin from the eight-lead package.

Key Specifications

Device functionAutomatic X-capacitor discharge control IC
CAP004 breakdown-voltage grade825 V between D1 and D2
Manufacturer selection rowUp to 1 µF total X capacitance
Nominal R1 + R2780 kΩ for the 1 µF Table 1 selection
Nominal RC targetLess than 1 s with the manufacturer's stated X-capacitor and resistor tolerances
AC-removal detection22 ms typical, 31.4 ms maximum at 47–63 Hz, per family electrical table
CAP004 drain saturation current0.48 mA, manufacturer electrical table
Operating ambient range-10 °C to +105 °C
External biasNot required
Electrical terminalsD1 on pins 2/3; D2 on pins 6/7
PackageSO-8 / 8-SOIC, D code
Ordering codeD plastic SO-8 package; G green material option; no -TL suffix in this model

The data-sheet electrical table uses TA = -10 °C to +105 °C unless otherwise stated. Voltage, current and temperature limits must be interpreted with their original test conditions; absolute-maximum ratings are not operating targets.

Replacement Considerations

Power Integrations lists CAP014DG as the 1000 V counterpart to CAP004DG in the same 1 µF / 780 kΩ selection row. That relationship does not prove a drop-in substitution: compare the full ordering code, surge margin, MOV placement, component tolerances, SO-8 land pattern and safety evidence in the final circuit. The manufacturer also points to later CAPZero generations, whose circuit and ratings require independent redesign review. No internal product link is included because its rendered target page could not be verified locally.

Manufacturer Information

Power Integrations documents the CAPZero family in its Rev. H data sheet. The CAP004 device is listed in its selection table, and the ordering-code diagram defines D, G and -TL. Use the current manufacturer-controlled information for lifecycle, qualification and document updates before a production commitment.

Applications

AC/DC power inputs

X-capacitor discharge networks in line-operated converters.

Low-no-load adapters

Input filtering where continuous bleed-resistor loss is material.

Appliance power supplies

Line-side EMI filtering subject to system safety and standby-power goals.

Differential-mode EMI filters

Supports X-capacitor selection without permanently loading it with the discharge path.

Quality & Authenticity

Verify marking, package geometry and traceability against manufacturer documentation and the physical lot. Check insulation spacing, component ratings and end-product safety tests separately. A product description or generic package image cannot certify an individual device or completed power supply.

FAQ

Does CAP004DG need a bias supply?

No separate low-voltage supply is required in the manufacturer's two-terminal application.

Does the IC replace the discharge resistors?

No. The circuit still requires external R1 and R2, selected for the X capacitor and fault requirements.

What does the 825 V grade mean?

It is the CAP004 D1-to-D2 breakdown-voltage grade. The system surge waveform and MOV arrangement must still be checked.

Can CAP014DG be substituted automatically?

No. It is the 1000 V selection-row counterpart, but complete package, ordering, circuit and safety checks remain necessary.

Engineering Notice

AC-line circuitry involves hazardous voltages. Qualified engineers must validate the manufacturer's application circuit, X-capacitor class, resistor voltage and fault ratings, creepage/clearance, MOV placement, surge testing and discharge time under the applicable end-product standards. Do not treat component-level data as a blanket safety approval.

CAP004DG Information

  • Specifications
  • Tags
Product attributes
Attribute value
Manufacturer:
Power Integrations
Series:
CAPZero™
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tube
Product Status:
Discontinued at Digi-Key
Programmable:
Not Verified
Type:
Capacitor Discharge
Applications:
Converter, ACDC
Mounting Type:
Surface Mount
Supplier Device Package:
8-SO
Grade:
-
Qualification:
-
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